Automatic cutting, winding and packaging of coupons

The cut length machine, or also called cut-to-order machine, cuts rolls of broadloom carpet, needle felt, vinyl or even artificial grass to the exact desired length. The cut lengths are wound and packaged fully automatically. Because the cut carpet comes from between the two winding rollers during winding, we are able to produce a compact and nicely wound roll even with the stiffer qualities, without operator intervention.

Cutting tasks can be read into our machine quickly and faultless through a link to the customer's order system. We can automatically label the wound lengths and sort them by customer or destination.

Advantages

  • Our winding principle and advanced recipes guarantee good winding quality for various types of floor coverings
  • Tightly packaged rolls
  • High automation allows for machine operation with minimal operator intervention
  • High output (up to 350 cuts per shift)
  • Very accurate length measurement
  • Ability to handle stiff, curling floor coverings
  • Great attention to safety and ergonomics
  • Ecological: economical with film, low energy consumption
  • A suitable configuration is proposed based on the desired capacity, functions and space available

Specifications

  • Scope: cutting flexible floor covering such as vinyl, broadloom carpet, needle felt and artificial grass
  • Fabric width: up to 5100 mm
  • Roll weight: up to 1000 kg
  • Master roll diameter: up to 900 mm
  • Maximum roll diameter on the winding unit: 700 mm
  • Tube diameter: 4”
  • Different tube feed systems:
    • Simple and compact system for five tubes
    • One or more tube magazines with a capacity of several hundred tubes
  • Automatic length and width cutting
  • Winding principle: surface winder where the fabric emerges from between the rollers
  • Some qualities can be wound without a tube
  • Some options available:
    • Option to integrate a 90° swivel stamp
    • Option to integrate a centre drive for winding large rolls of artificial grass
    • Automatic labelling system
    • Can be expanded with connecting roll conveyor system, lump smelter and sorting system

We are happy to help you

Interested to know more? Do not hesitate to get in touch with us!